AMP3500-C 160tph Stationary Asphalt Batching Mixing Plant

• Customization: Available
• Type: Asphalt Mixing Plant
• Object: Asphalt Concrete Pavement
• Model NO.: AMP3500-C
• Moving Type: Semi-Fixed
• Mixing Method: Continuous Drum
• Automatic Grade: Automatic
• Product Capacity: 40～400t/h
• Certification: ISO9001: 2000
• Condition: New
• Maximum Production: 280 T/H
• Maximum Mixing Capacity: 4,000 Kg / Batch
• Screw Conveyor Capacity: 25tons Per Set
• Working Temperature: 5 - 35
• Silo Volume: 200tons
• Bitumen Tank Volume: 50m3
• Rate Output: Included Aggregate, Bitumen and Filler
• Fuel Consumption: 6.5 Kg/T
• Working Voltage: 380V/50Hz
• Operation: Automatic
• Transport Package: by Sea Required
• Specification: ISO
• Trademark: kudat
• Origin: China
• HS Code: 84743200
• Production Capacity: 10sets/Month

Product Description

AMP3500-C Mobile Asphalt Mixing Plant
Illustration: The plant is designed for a production of 120~160 t/h of road mix asphalt with a finished product temperature of 160º C, under the following standard conditions:

· Maximum production: 160 t/h
· Rate output included aggregate, bitumen and filler
· Maximum mixing capacity: 2, 300 kg / batch
· Aggregate bitumen ratio accuracy: ≤ ± 0.3%
· Bitumen weighing accuracy: ≤ ± 1% (Continuous real-time detect)
· Aggregate weighing accuracy: ≤ ± 2% (Continuous real-time detect)
· Filler weighing accuracy: ≤ ± 2% (Continuous real-time detect)
· Aggregate temperature accuracy: ≤ ± 3º C
· Fuel consumption (diesel): ≤ 6.5 kg/t
· Working environment noise level: ≤ 80 db(A)
· Noise level in control room: ≤ 70 db(A)
· Dust emission (Filter bag system): ≤ 90 mg/Nm3
· Standard layout area approx. 35 m x 35 m (Flexible to be adjusted to fit actual job site limitation)
· Working voltage: 380V/50HZ/60HZ; 3P
· Operation: Automatic / Manual / Fully computer controlled
· Operation voltage: 423 kW
· Desired environment temperature: 20 ~ 50º C
· Working altitude level: <2, 500 m
· Aggregate moisture content; ≤ 5%
· Aggregate density; ≥ 1, 700 kg/m3
· Ph value: ≥ 7
· Fuel Calorific value ≥ 9500kcal/kg
· Material not porous and hygroscopic with normal shape

Any deviation of above-mentioned working condition may cause fluctuated production of plant.

1.0 Cold Feed System

· Imported Frequency Converter Controller for Belt Feeders, places typical magnetic speed controller.
· Speed adjustment of Frequency Converter in control room, easy operates, visible on screen, reliable operation, stable accuracy adjustment, and low malfunction performance.
· No flow switches for every hopper, signal to control room for run out of aggregate or blockage.
· Vibrators for sands hoppers, avoid material blockage; Oversize meshes for hoppers, avoid large aggregate to system, provides reliable operation of system.
· Equipped with pre-vibrated screen device, located at inlet position of Inclined Conveyor, screen out large aggregate without enter Dryer Drum, effectively reduces foul material of system.
· Reduce foul material benefits save energy, increase heat efficiency, protect Dryer Drum, increase reliable operation of Hot Elevator and Screen Deck, and finally increase working life of equipment.

1.1 Cold Feed Hoppers

Quantity: 5 sets
Capacity: 8 m3
Loading width: 3.5 m
Loading height: 3.2 m

1.2 Belt Feeders

Quantity: 5 sets
Conveyor capacity: 60 t/h of each set (max. )
Belt width: 500 mm
Drive: 2.2 KW of each set

1.3 Vibrators

Quantity: 2 sets(for sand and fine aggregate hoppers)
Drive: 0.2 KW of each vibrator

1.4 No Flow Switch

Quantity: 5 sets

No	Parts names	QTY	Remark
1	Cold feed hopper (two hoppers with a vibrator respectively)	5	Bearing(Timken) electric motor(SIEMENS or DM)
2	belt feeders (speed adjustment of frequency converter)	5	Frequency converter controller (TOSHIBA)
3	Collecting conveyer	1	Bearing(Timken) electric motor(SIEMENS or DM)
4	Inclined conveyer	1	Bearing(Timken) electric motor(SIEMENS or DM)
5	double-layer heated dryer drum (friction driven)	1	Bearing(Timken) electric reducer ( Guomao)
6	middle-pressure low-noise proportion adjustment burner (heavy oil/light oil)	1	special-used burner (ATECO)
7	dust collector(Primary collector), screw conveyer, flue and chimney and induced draught fan	1
8	filter bag dust collector (Secondary collector)	1	Dupont filtration bag ,USA
9	filler bin, screw conveyer	1	Bearing(Timken) electric motor(SIEMENS or DM)
10	recycle filler bin	1
12	filler elevator	2	Bearing(Timken) electric motor(SIEMENS or DM)
13	aggregate elevator	1	Bearing(Timken) electric reducer ( Guomao)
14	vibrate screen deck	1	Bearing(NSK) electric motor(SIEMENS or DM)
15	hot material bin(five)	1
16	level indicator(revolving type)	7	WUWEI
17	level indicator(continuous type)	5	LONGTEC or WUWEI
18	mixer	1	Bearing(Timken) electric reducer ( Guomao)
19	shock absorber	1
20	aggregate weighing	1	METTLER TOLEDO weighting sensor
21	filler weighing	1	METTLER TOLEDO weighting sensor
22	bitumen weighing	1	METTLER TOLEDO weighting sensor
23	frame, platform , staircase and handrail	1
24	air compressor	3	1PC piston type 2PCS screw type
25	cylinder ,air conveyer pipeline,electromagnetism valve	1
26	strong-electricity system and computer control system	1	Siemens electric parts, Merlin Gerin, computer HP or Yanhua
27	PLC	1	SIEMENS
28	thermoscope	1
29	weighing controller	3	TOLEDO
30	camera	4
31	21"display of monitor system	1
32	19"display of control system	2
33	printer	1
34	air-conditioner	2
35	oil heater (capacity: 700,000Kcal/h)	1	the burner is made in Italy
36	bitumen tank (volume: 30m^3)	5
37	bitumen unloading tank (volume:2.5m^3) and asphalt pump	1
38	valve and pipe of the system	1
39	diesel tank (volume:30m^3)	1
40	mixed material storage silo (capacity: 100T)	1
41	skip bucket, track	1	frequency converter controller (Schneider)